completo

Ferrous/Non-Ferrous Casting

Completo Manufacturing Solutions manufactures and supplies precise components made out of aluminium and zinc alloys using High Pressure Die Casting (HDPC) method. The components undergo precision machining to achieve tight tolerances followed by various surface treatments based on the customer needs.

The capacity includes both cold chamber and hot chamber ranging from 30 tons to 800 tons, precision machining and surface treatment facilities.

casting
  • Design and manufacturing of dies for production/prototyping
  • Supply of components from 50 grams (0.1 lbs) to 6 Kg (13.2 lbs) in Aluminium alloys
  • Component supply from 50 grams (0.1 lbs) to 13 Kg (28 lbs) in Zinc alloys
  • Precision machining of aluminium components meeting international standards of quality
  • Vibro polishing and shot blasting to improve the surface quality
  • Surface treatments including powder coating, plating and painting
  • Sub-assemblies

Grey and SG (Ductile) Iron Casting

Completo manufactures and supplies grey iron and SG iron castings through green sand moulding process and CO2 moulding process

casting
  • Pattern/ core-box design and manufacturing
  • Castings of range from 0.5 Kg (1.1 lbs) to 700 Kg (1543 lbs)
  • Up to 100 Kg (220 lbs) in machine moulding
  • Shot blasting and fettling operations
  • Precision machining to achieve intricate geometries and tight tolerance
  • Inspection to ensure the dimensional accuracy and physical properties of castings
  • Coating, plating and painting